KMLT® – Perfect further finishing after laser processing
In addition to machine brushing or vibratory finishing, KMLT® offers an extensive range of further processing options for your parts after laser processing. Our customized processing steps are individually adapted to your requirements to always achieve the best overall results. Here are some of our specialized services:
KMLT® offers optimum solutions in the field of surface polishing for small and micro parts. Our modern micropolishing system enables us to adapt surface qualities in a targeted and customer-specific manner using individual, specially developed multi-stage processes.
Precision in the micrometer range: We maintain demanding tolerances in the single-digit micrometer range.
Edge breaking and surface quality: Our processes break edges without noticeable rounding and achieve extremely attractive surface qualities.
Individual process formulations: We create customized process formulations for each new product to ensure perfect results.
Watch parts: High-precision polishing for the demanding requirements of the watch industry.
Medical technology: Optimum surfaces for parts used in medical technology.
Benefit from our expertise and state-of-the-art technology to meet your specific requirements.
Technical details on micropolishing
| Min. part size: | approx. 1.0 mm x 1.0 mm x 0.1 mm |
| Max. part size: | approx. 40 mm x 40 mm x 1.0 mm |
| Max. process part quantity: | depending on part size |
| Standard process: | deburring / rounding |
| Multi-stage process: | deburring, fine grinding, polishing |
| Creation of formulation: | individually within 14 working days |
For demanding SMD stencils, KMLT® recommends electropolishing for surface optimization, particularly effective in combination with an additional nano-coating. Further information on this can be found under the options for precision stencils.
The KMLT® electropolishing process is used exclusively for sheet metal and metal plates that have a clamping area that is not polished.
This process is also particularly suitable for small and very small components that are present as contiguous panels in the sheet metal.
Under the influence of direct current and electrolyte, tips and edges in particular are smoothed. This causes the micro-roughness to be leveled out and the finest deburring to be achieved. passivity and corrosion resistance are retained.
Smoothing of points and edges: Under the influence of direct current and electrolyte, tips and edges in particular are smoothed.
Reducing micro-roughness: The process results in a leveling of micro-roughness and ultra-fine deburring.
Maintaining passivity and corrosion resistance: The passivity and corrosion resistance of the components are maintained.
Technical details on 2D electropolishing
| Min. sheet size: | approx. 150.0 mm x 20.0 mm x 0.08 mm |
| Max. sheet size: | approx. 1000 mm x 600 mm x 1.0 mm |
| Max. process part quantity: | depending on part size |
| Standard process: | electrochemical deburring |
| Material: | stainless steel / ferritic and austenitic CrNi steel and CrNiMo steel |
| Electrolyte: | E268 |
Gentle cleaning and deburring of surfaces
Glass bead blasting is a proven process for gentle cleaning and deburring of surfaces. It is particularly suitable for sensitive materials as it does not cause any surface damage and leaves a smooth, satin-like surface.
Glass beads: KMLT® uses precisely defined grain sizes from 150 µm, which are shot onto the surface of the workpiece using compressed air in a closed cabin.
Material removal: Glass bead blasting removes precise layers of material without causing surface defects. It is suitable for processing metals, plastics and other materials.
Cleaning and deburring: All adhesions such as scale, burrs or rust are removed from the surface, resulting in an even and flawless surface.
Surface preparation: The process optimally prepares the surface for subsequent finishing processes such as coating, painting or electroplating.
Gentle treatment: Ideal for delicate surfaces (e.g. ceramics) as it does not cause any surface damage.
Even surface: Creates a smooth, satin-like surface that is burr-free and aesthetically pleasing.
Versatility: Suitable for various materials and applications, from cleaning to surface preparation.
Technical details on glass bead blasting
| Min. part size: | approx. 50.0 mm x 20.0 mm x 0.5 mm |
| Max. part size: | approx. 600 mm x 300 mm x 200 mm |
| Max. process part quantity: | depending on part size |
| Standard process: | deburring / matting |
At KMLT®, we combine state-of-the-art laser processing technologies with the proven process of barrel finishing to provide you with perfect results. After precise laser processing, which ensures minimal burrs and maximum accuracy, we use barrel finishing to further refine the surfaces of your workpieces. Trowalizing, also known as vibratory finishing, is a proven process for surface treatment of metallic workpieces. The parts are placed in a rotating or oscillating drum together with abrasive media and a special compound. This movement leads to an even removal of material, which enables various surface finishes.
Deburring: Removal of sharp edges and burrs.
Rounding: Rounding off edges for a smoother surface.
Polishing: Creating shiny surfaces.
Matting: Creating matt surfaces for a uniform appearance.
Cleaning: Removing impurities and oxide layers.
Perfect surfaces: Trowalizing ensures a uniform and high-quality surface finish.
Efficiency: Processing of several workpieces at the same time, both during laser cutting and barrel finishing.
Flexibility: Adaptation of the abrasive media and compounds to the specific requirements of your workpieces.
Trust in our expertise in trowalizing to optimally process your workpieces and achieve perfect results.